The Zebra ThermaLock 4000D Has Been Discontinued, Now What?


Zebra Technologies has discontinued their ThermaLock 4000D label material.  This was a very popular solution for many companies.  The ThermaLock 4000D was a direct thermal BOPP (film) label product using a permanent adhesive.

This product was ideal for outdoor and/or high moisture applications such as:

  • car auctions
  • greenhouses
  • nurseries

In all three instances, this label product solved many problems these industries encounter, high heat, direct sunlight, and humidity.  Many companies are scrambling to find a new solution.

At PaladinID, we have come up with a direct replacement for the Zebra ThermaLock 4000D with a  material we call RevealPro.  This is a direct thermal BOPP with a permanent adhesive and will perform exactly how the Zebra ThermaLock 4000D performs, with no changes to your existing infrastructure.  We are starting to receive calls from companies that are reluctant to change their business processes but do not have a choice of using the Zebra ThermaLock 4000D because it has been discontinued.

If your company is in this situation, you should be talking with us.  We offer free samples for you to test in your environment and will help you get the most out of your product labels.  We have the capability to produce RevelPro with any size label core, or outside diameter (OD) rolls.  The RevealPro label solution will work in any direct thermal label printer from Zebra, Datamax, Intermec, Printronix, etc to name a few.  Most of these applications are for mobile printing, which we excel at.

Put our 30 years of experience to work for you.  Tell us your label challenge and give us a chance to help you solve them.  Find out why 100’s of companies have worked with us from fortune 100 to small businesses.  We have the knowledge and expertise to solve any product label problem.  We look forward to working with you.

For more information on PaladinID


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We have over 35 years of providing exceptional service and labeling products to the world.  Take the first step to an easy, stress-free solution for your label needs by contacting us.

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Make Your Mark

“Making companies more competitive by offering the correct label printing solution, on time, within budget, while creating unmatched value”.

About PaladinID, LLC
PaladinID develops and supports high-performance barcode labeling applications. We work with our clients to “Make Your Mark” by providing the expertise and tools necessary to create an entire product label printing solution. Located in central New Hampshire, PaladinID has been serving Massachusetts, Vermont, Maine, Connecticut, Rhode Island, New England, and beyond for over 30 years, and in 2017, became an RFID-certified company. We look forward to working with you.

You may be interested in our other services:

Product Labels

Product Labels

Labels for every type of application: Blank, Pre-printed, Variable data

Label Printers

Label Printers

We sell and support: Direct/thermal transfer, Inkjet, Laser

Printer Ribbons

Printer Ribbons

We sell ribbons for ALL barcode printers including: Zebra, Datamax, Sato, Intermec

Flexible Packaging

Flexible Packaging

We offer a wide variety of packaging containers for your products.

Label Software

Label Software

Software for all barcode printing and product labeling.

Label applicators

Label Applicators

Wide selection of applicators: Desktop/Mobile, Applicator only, Print & apply